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 2322 66. 9....
Vishay BCcomponents
PTC Thermistors, Overload Protection For Telecommunication
FEATURES
PRIMARY PROTECTION (OPTIONAL) + PTC subscriber lines + SECONDARY PROTECTION + PTC voltage clamp + PTC MDF SUBSCRIBER LOOP INTERFACE CIRCUIT (SLIC) OR TRANSFORMER
* * * * * * * *
CCB913
Typical telephone line showing where PTC thermistors can be used for overcurrent protection.
Wide resistance range in telecom area 4... to 70 Fast protection against power contact faults Withstand high overload currents of up to 10 A High voltage withstanding capabilities for the larger sized thermistors Good tracking over a wide temperature range for all matched or binned types UL1434 approved types available (XGPU2) Excellent stability over extended time All telecom PTCs are coated with a high temperature silicon lacquer (UL94V0) to protect them from any harsh environments and to improve their lifetime.
APPLICATIONS
* * * * Main Distribution Frame (MDF) Central Office Switching (C.O.) Subscriber Terminal Equipment (T.E.) Set-top box (S.B.).
DESCRIPTION
Advanced developments in telephony equipment in recent years have radically altered the protection requirements for both exchange and subscriber equipment. The Vishay BCcomponents range of Positive Temperature Coefficient (PTC) thermistors includes devices specially designed to provide overcurrent protection.
MARKING
Clear marking on a grey coated body. BC and R25 value.
ELECTRICAL DATA AND ORDERING INFORMATION
V MAX. (V) NON-TRIP CURRENT Int (mA) at T (C) RESISTANCE MATCHED PAIRS R25 ( ) TOL (%) TRIP CURRENT It (mA) at T (C) MAX. TRIP TIME at 25 C tt (s) at It (mA) APPLICATION AREA(1) CATALOG NUMBER 2322 ... ..... 661 93048 661 93147 661 93025 661 93037 661 93175 661 93142 662 93081 662 93074 661 93118 661 93148 663 93025 661 93078 661 93121 661 93124 661 93146 661 93135 661 93056 661 93139 662 93129 662 93114(2) 662 93131(2)
COMPATIBILITY
20 1 200 25 2.5 1000 C.O. K20/21 220 70 70 25 230 100 70 10 20 1 250 25 3 1000 MDF; ISDN K20/21 245 60 70 70 +10/-15 no 180 25 60 220 C.O. - 245 75 70 33 20 5% 150 10 1.2 1000 C.O. - 245 70 70 25 15 no 200 25 20 400 C.O. K20/21; FTCSE I31-24 245 65 85 25 20 2% 200 25 3.40 650 C.O. K20/21 20 no 270 25 8 1000 T.E. K20/21; FTCSE I31-21 245 140 55 16 245 140 55 10 20 no 270 25 8 1000 T.E. K20/21; FTCSE I31-21 250 100 40 20 +10/-20 1 220 25 1 1 000 MDF - 250 70 70 25 20 1 175 25 1.3 1 000 MDF; C.O. K20/21 20 no 450 0 0.30 8 000 T.E. K20/21 250 100 70 10 285 135 95 8 25 0.5 400 25 6 1000 MDF; ISDN K20/21 300 100 70 16 25 no 250 25 2.0 1000 MDF; T.E. K20/21 350 100 70 10 20 no 270 25 4.0 1000 T.E.; S.B. K20/21 20 1 270 25 4.0 1000 C.O. K20/21 350 100 70 10 600 50 70 50 20 1 140 25 1 1000 C.O. K20/21 600 70 70 35 20 3 600 0 3 1000 C.O. K20/21 600 70 70 25 20 2% 170 25 4 700 C.O. K20/21 600 70 70 25 20 2% 170 25 8 700 C.O. K20/21 600 175 25 10 20 0.5 400 25 7 1000 C.O. UL1459/GR1089 20 no 400 25 7 1000 T.E.; S.B. UL1459/GR1089 600 175 25 10 Notes 1. MDF: Main Distribution Frame; C.O.: Central Office Switching; T.E.: Subscriber Terminal Equipment; S.B.: Set-top Box. 2. UL 1434 approved types.
Document Number: 29070 Revision: 10-Oct-03
For technical questions contact: nlr.europe@vishay.com
www.vishay.com 163
2322 66. 9....
Vishay BCcomponents
PTC Thermistors, Overload Protection For Telecommunication
inrush power at normal mains voltage. Under such conditions, overload currents of up to 10 A on a 230 V mains could occur for up to several hours. To handle this power, the resistance/temperature characteristic of the thermistor must have a very steep slope and the ceramic must be extremely homogeneous. In case of overcurrent due to short-term induction of alternating voltages, currents of several AMPs with voltages as high as 650 VRMS can be present for several seconds For standard high voltage applications, resistance values from 25 to 50 are available. However, ISDN networks which carry high-frequency sound and vision, need lower line impedance. Telecommunication designers are therefore demanding high voltage thermistors with much lower R25 values, which places even greater demands on the manufacture of PTC thermistors. For these applications PTC thermistors which have a R25 value of 10 with voltages in the 300 to 600 VRMS range are available. In a typical telephone line application, two PTC thermistors are used, one each for the tip and ring (or A and B) wire together with their series resistors. For good line balance it is important that the thermistor and resistor pairs are matched. On request, Vishay BCcomponents can supply matched or binned PTC thermistors with R25 values matched to as close as 0.5 .
OVERCURRENT PROTECTION OF TELECOMMUNICATION LINES
The PTC thermistor must protect the telephone line circuit against overcurrent which may be caused by the following examples: * Surges due to lightning strikes on or near to the line plant. * Short-term induction of alternating voltages from adjacent power lines or railway systems, usually caused when these lines or systems develop faults. * Direct contact between telephone lines and power lines. To provide good protection under such conditions a PTC thermistor is connected in series with each line, usually as secondary protection; see Typical Telephone Line drawing on page 1. However, even with primary line protection (usually a gas discharge tube), the PTC thermistor must fulfil severe requirements. Surge pulses of up to 2 kV can occur and in order to withstand short-term power induction the PTC thermistor must withstand high voltages. If the line has primary protection a 220 V to 300 V PTC thermistor is adequate. Without primary protection, however, a 600 V PTC device is necessary. Vishay BCcomponents manufacturers a range of PTC thermistors (see Electrical Data and Ordering Information Table ) covering both requirements. In the case of direct contact between the telephone line and a power line, the PTC thermistor must withstand very high
DIMENSIONS in millimeters COMPONENT OUTLINE
H3 H2 D T D T
For dimensions see Specific Physical Dimentions and Packaging table. Lead pitch F = 5 mm +0.6/-0.1. Lead thickness d = 0.6 mm 10%.
F L1 d
CCB914
SPECIFIC PHYSICAL DIMENSIONS AND PACKAGING in millimeters
D MAX. 7.0 8.5 7.0 6.7 7.0 8.3 6.8 11 11 6.7 7.0 13.6 8.3 www.vishay.com 164 T MAX. 4.0 5.0 4.0 4.0 5.0 4.0 4.3 4.5 4.5 1.8 4.0 6.0 5.0 H2 3.5 0.5 1.5 to 3.0 2.0 0.5 1.5 to 3.0 1.5 to 3 1.5 to 3.0 1.5 to 3.0 4.0 1.0 4.0 1.0 - 2.0 0.5 4.0 1.0 1.5 0.5 L1 - - - - - - - - - - - 20 4.0 20 3.0 H3 MAX. 11.0 11.5 9.8 10.0 10.0 11.0 10.1 15.5 15.5 - 9.8 18.6 10.3 PACKAGING(1)(2) taped H0 = 16 mm taped H0 = 16 mm taped H0 = 18 mm taped H0 = 18 mm taped H0 = 16 mm taped H0 = 18 mm taped H0 = 16 mm taped H0 = 16 mm taped H0 = 16 mm disc on tray taped H0 = 18 mm bulk bulk CATALOG NUMBER 2322 ... ..... 661 91066 661 93048 661 93147 661 93025 661 93037 661 93175(3) 661 93142 662 93081 662 93074(3) 661 93118 661 93148 663 93025(3) 661 93078 Document Number: 29070 Revision: 10-Oct-03
For technical questions contact: nlr.europe@vishay.com
2322 66. 9....
PTC Thermistors, Overload Protection For Telecommunication
Vishay BCcomponents
D MAX. 7.0 8.5 8.5 8.5 8.0 8.5 10.5 13 13 Notes
T MAX. 4.0 4.0 4.0 4.0 5.0 4.0 5.0 5.5 5.5
H2 2.5 0.5 2.5 0.5 2.5 0.5 2.5 0.5 2.5 0.5 2.0 0.5 2.0 0.5 4.0 1.0 4.0 1.0
L1 - 4.1 0.5 - 4.1 0.5 - - - 20 min. 20 min.
H3 MAX. 10.0 11.5 11.5 11.5 11.0 11.0 12.6 18.0 18.0
PACKAGING(1)(2) taped H0 = 16 mm bulk taped H0 = 16 mm bulk taped H0 = 16 mm taped H0 = 16 mm taped H0 = 16 mm bulk bulk
CATALOG NUMBER 2322 ... ..... 661 93121 661 93124 661 93146 661 93135 661 93056 661 93139 662 93129 662 93114 662 93131
1. Taped in accordance with "IEC 60286-2" ; standard packaging: 1500 units/reel. 2. Naked disc ceramic for substrate mounting, available on request. 3. Insulated version is also available.
PACKAGING
All tape and reel specifications are in accordance with "IEC 60286-3". Basic dimensions are given in the drawing below, the Dimensions of the Reel drawing, and tape and other Devices and Reel Dimensions tables.
TAPE SPECIFICATIONS
Thermistors with D 12 mm on tape for 2322 66. 9....
D P p p h T h
For dimensions, see Tape and other Devices table.
0 0.2 H2 H1 d W2 L W1 W0 W H0 15 o 5 o H3
MBE473
D0 P0 P1 F
t T
TAPE AND OTHER DEVICE DIMENSIONS in millimeters
SYMBOL D T d P PARAMETER body diameter total maximum thickness lead diameter pitch between thermistors: < 12 mm 12 mm feed hole pitch feed hole centre to lead centre component alignment DIMENSIONS TOLERANCE REMARKS see Specific Physical 0.5 Dimensions table see Specific Physical Dimensions table 0.6 10% 12.7 25.4 12.7 3.81 0 1 2 0.3 0.7 1.3
P0 P1 h
cumulative pitch error 1 mm/20 pitches guaranteed between component and tape
Document Number: 29070 Revision: 10-Oct-03
For technical questions contact: nlr.europe@vishay.com
www.vishay.com 165
2322 66. 9....
Vishay BCcomponents PTC Thermistors, Overload Protection
For Telecommunication
SYMBOL F h W W0 W1 W2 H1 H2 H3 H0 D0 t L PARAMETER lead to lead distance component alignment tape width hold down tape width hole position hold down tape position component height component body to seating plane component top to seating plane lead-wire clinch height feed hole diameter total tape thickness length of snipped lead DIMENSIONS TOLERANCE 5 +0.6 to -0.1 0 2 18 +1 to -0.5 12.3 - 9 0.5 3.0 - see Specific Physical Dimensions table 4 1 see Specific Physical Dimensions table 16 0.5 4 0.2 0.9 - 11 - REMARKS guaranteed between component and tape
with cardboard tape 0.5 0.1 mm
CHARACTERISTICS CONCERNING TAPED THERMISTORS
PARAMETER Minimum pull out force of the component Minimum pull off force of adhesive tape Minimum tearing force tape Maximum pull off force tape-reel Storage conditions Storage temperature range Maximum relative humidity VALUE 5N 6N 15 N 5N -25 to +40 C 80%
REEL SPECIFICATIONS in millimeters
Dimensions of the reel for 2322 66. 6...1/2/3
For W1 and W2, see Reel Dimensions table
3
18
30 +1 -0
77
85.6
92
356 max.
22.5
W1 W2
CCB614
REEL DIMENSIONS in millimeters
DIAMETER <12 12 W1 42 1 46 1 W2 MAX. 56 60
www.vishay.com 166
For technical questions contact: nlr.europe@vishay.com
Document Number: 29070 Revision: 10-Oct-03


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